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Thread: 1970's Johnson 25 horse losing power

  1. #31
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    Scrapper is offline Crappie Wall Hanger II - Moderator Mechanics forum
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    I don't know if you did or not. But I would order the "waterpump rebuild kit", not just the impeller. It comes with the misc gaskets and orings as well as the pump casing. These will wear also and gaskets and orings tend to dry rot and will leak over time. Which will also cause it to lose psi.

    One little hint that will make installing the impeller much easier. Put dawn soap or any liquid soap on the impeller and housing as you are putting it back together. This will make it much easier. Also when start it for the first time its much easier on the rubber impeller to have the soap on it imho.
    "But if serving the Lord seems undesirable to you, then choose for yourselves this day whom you will serve, whether the gods your ancestors served beyond the Euphrates, or the gods of the Amorites, in whose land you are living. But as for me and my household, we will serve the Lord.” Joshua 25:15

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    If you sprinkled water on the cylinders when it lost power and the water didn't boil, it's PROBABLY not the cause of the power loss. A new impeller is a necessity on a used motor no matter how old; one just never knows when it's been changed last or if the previous owner is one of those guys that likes to crank his outboard up on the trailer before backing it in the water (huge no-no), or if it's just been sitting unused for a long period of time (ruins the impeller).
    JBJ

  3. #33
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    Scrapper - Thank you for your suggestion of the soap. I had not thought about the o rings etc. I was told by the dealer to put the engine in gear to hold everything in line while I make the exchange.

  4. #34
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    I'm thinking you have a window in the midsection for getting to the shift rod disconnect, right? If so, you'll likely need a pair of needle nose pliers to hold the rod while you slide the brass connector down. Make sure the groove in the rod is lined up with the bolt hole in the connector, or you'll wipe off the threads on your connector bolt when you tighten it. As long as you haven't moved the adjusting bolt on the shifter or the connector top bolt, you shouldn't have any problem with the shift rod. On your motor, there's no reason to put the engine in gear when dropping the lower unit. On some, particularly Mercury's, it's definitely the thing to do---they use a different shift design.

  5. #35
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    I called the repair shop today and asked the price for them to install the impeller since I have too much business on my plate. I told them about the engine concern and they advised me to hold up on the installation of the impeller until they run a compression test on the engine. I can always get the impeller refunded since I bought it from them. I will know something Monday.

  6. #36
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    The compression test was 100 psi on the top cylinder and 125psi on the bottom. My instructions are to run the motor on the lake for 30 minute or so and see if I lose power again, if so then pull out the choke and see if it returns to full power. If so then the carburetor needs an overhaul. Stay tuned. Any thoughts?

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    Quote Originally Posted by cricket george View Post
    The compression test was 100 psi on the top cylinder and 125psi on the bottom. My instructions are to run the motor on the lake for 30 minute or so and see if I lose power again, if so then pull out the choke and see if it returns to full power. If so then the carburetor needs an overhaul. Stay tuned. Any thoughts?
    The compression is not "good", but those numbers are likely NOT causing your problem.

  8. #38
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    Scrapper is offline Crappie Wall Hanger II - Moderator Mechanics forum
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    The 125 is good....but not so much the 100...but probably not your problem. You would really like to see them within 10% of each other...and more towards the 125 and up. I've seen old fat four cylinder johnnyrudes in the 90's and still run good. But they were tired.

    Have you done a decarb as prescribed here...

    http://forums.iboats.com/engine-freq...aq-158076.html

    Many times that will free up some lost compression. If its never been done there could easily be some carbon on the piston and rings causing a loss of compression. It might not help but is a good things to do anyways if its hasn't been done.


    You may have done this already....but when it loses power...have you tried pumping the bulb to see if it catches back up?? Been a while since I read this thread.
    "But if serving the Lord seems undesirable to you, then choose for yourselves this day whom you will serve, whether the gods your ancestors served beyond the Euphrates, or the gods of the Amorites, in whose land you are living. But as for me and my household, we will serve the Lord.” Joshua 25:15

  9. #39
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    Scrapper - I use Seafoam in the gas, but have done the decarb process. I have a second tank and I will mix up 3 quarts of gas to 3 ozs oil to 16 ozs of Seafoam and run this thru the 25 horse and see what happens. My 85 horse Evinrude could use this treatment too. Thanks for the post, as always.

  10. #40
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    I ran the decarb process today in a barrel and the engine runs a lot better. I am now wanting to take it on the lake and open it up to see if I have more power. I did notice that I had a few air bubbles coming out around the tank connection gasket. I am going to switch to a plastic tank that I have and alleviate the air leak. The motor idled better and revved up higher after approx. 45 minutes running the solution thru the motor.

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