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Thread: Weedless Pony Jig Head

  1. #1
    DrNip's Avatar
    DrNip is offline Crappie.com 3K Star General * Crappie.com Supporter
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    Default Weedless Pony Jig Head


    I hope Do-It is paying attention as they need to expand their crappie weedless jighead line!!!!!!!!!!

    Here is how I mod my pony head to a weedless.

    1st take off the wire hanger that comes standard with the mold. To date I've had no use for it except this. I cut a straight piece off of the wire and line it up on the mold where I want my fiberguard to rest.

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    Once lined up in the mold where I want it, I close the mold and squeeze as hard as I can until it puts an imprint into the mold where I want to cut the fiberguard.

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    I then hook up this attachment, found at your local Lowes or Home Depot, and set the depth to the same depth as the Do-it weedless mold fiberguard. The bit is also found at Lowes or Home Depot and is about 1/16" wide.

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    Take your clamps and clamp on mold so that the Dremel bit lines up with the grove cut into the mold.

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    I then run the Dremel tool back and forth until the proper size grove is met. This usually takes a bit as you will need to put a fiberguard into the mold and cut until it closes properly.

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    And the end result is this. Enjoy.

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    Last edited by DrNip; 06-20-2015 at 11:22 PM.
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  2. #2
    Cray's Avatar
    Cray is offline Crappie.com 2019 Man of Year, Supermod & Moderator of the Mechanics Forum * Crappie.com Supporter
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    Man, Nip you have way more patience than I do. You do some fantastic work.
    Proud Member of Team Geezer
    Charlie Weaver USN/ENC 1965-1979




  3. #3
    jackie53's Avatar
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    Thanks for the post Doc. very informative.
    John 3:16
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    As always too notch

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    Redge is offline Crappie.com Legend - 2017 Man Of The Year
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    Very nice Nip!!
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    Nice mod - could you use the teflon pins to do your pours then powder paint and just glue them after??

  7. #7
    Redge is offline Crappie.com Legend - 2017 Man Of The Year
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    FMan do the teflon pins work well? What glue do you use to put the fiber in with? Sorry Nip, don't mean to hijack, but curious minds want to know!!LOL
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  8. #8
    DrNip's Avatar
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    I don't know if the Teflon pins they sell come this small. The ones I saw were bigger for bass jigs.

    Think you just use superglue Kirk.

  9. #9
    DrNip's Avatar
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    Here is a statement from Barlows about the Teflon pins they sell.


    "Teflon pins are available in 2 sizes. 1/8 for use in molds that use fg-30 fiber bundles, and 5/32 for use in molds that use fg-40 fiber bundles."


    Need to find a smaller pin for FG-9 and 12 guards. Looking at McMaster Carr the Teflon pins only come in 1/8" and higher. The heat tubing Barlows sell is for 1/8" and bigger. Maybe wrapping guards in a thick aluminum foil will work??? Maybe just need to find something, a rivet pin or whatever and use it for a pin. Spray it with some casting release and then pour the lead. Will add this to my "To do list".
    Last edited by DrNip; 06-22-2015 at 12:24 PM.

  10. #10
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    DRNip,

    Posed the teflon pin size for the 9 and 12 fiber guard to a buddy of mine on another board. He makes his own for the fg-30 and 40. He may know right off what size bar to get from McMaster Carr or if someone carries them. I'll let you know.

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