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Thread: Small Engine Mechanic

  1. #1
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    Default Small Engine Mechanic


    Hey guys, looking for a small engine mechanic who could take a look at my boat motor for me. It is a 92' model Onan Performer on a longtail go-devil frame. It has been surging all of a sudden and i cant seem to pinpoint the issue. I have already taken carb off and cleaned real good, bought new gaskets and rebuilt. After reassembling, i cranked it up and ran like it should. Made a fishing trip this past weekend everything was good till i cranked up to head back to the launch. Soon as i started the motor it ran like normal then would start surging..... bog down, rev up, bog down, etc.....I am somewhat mechanically inclined but this has me beating my head against the wall......NEED HELP!!!!!

  2. #2
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    Cray is offline Crappie.com 2019 Man of Year, Supermod & Moderator of the Mechanics Forum * Crappie.com Supporter
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    Built in tank or remote with bulb? I would start checking line from carb back for pinch,air leak or internal blockage.
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    I have an external 6 gal tank with bulb. Before I broke into the carb I changed all fuel fitting to straight in-line brass barb fittings. Still used same hose I originally had, maybe I can replace the hose and bulb. I don't have anyway of measuring vacuum pressure on motor.

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    Have you tried pumping bulb while it's surging like that? Not familiar with the onan motor but assuming it has a fuel pump. Find it and check the pulse line from pump to the block, it could be plugged,cracked or loose. If that appears to be ok, pull line and check it and the port at block for carbon build up or anything that might be obstructing it.
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    Ethenal gas can cause all of the above probs, plus it can cause the probs if it is not fresh especially with the weather we have been having. Good luck!
    Alfred

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    Yes, I have primed the bulb while engine is surging but when I do I don't see any gas filling up fuel filter. It just gets real tight. Yes it has a fuel pump, the vacuum diaphragm type.

  7. #7
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    You have a restriction some where between bulb and filter housing then. Hose could be coming apart inside. Take hose loose from fitting and pump bulb. If fuel comes out ok pull any fittings and line from filter back to connection and make sure they are clear also remove filter and check for flow through housing. could have a peice of trash in filter housing.
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    I do notice that when the motor is running looking at the fuel filter, very little fuel is being sucked into the filter from pump. Could this be a fuel pump issue? Also the hose that runs to the crank case, what does that do, create a vacuum pressure?

  9. #9
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    I had a similar problem a while back, motor would bog down then pick up and run fine for a minute then bog again, it turned out to be the pick up line inside the fuel tank, ethanol had ate it up, new tank fixed the problem

  10. #10
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    When piston goes up and down it pulls a vacume and releases thus creating the push pull to activate the internal part of the pump.
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