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Thread: 60hp Johnson - acted like it was out of gas

  1. #1
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    Default 60hp Johnson - acted like it was out of gas


    A couple weeks ago I noticed that the fuel hose at the motor side of the primer bulb was leaking, looked like the "pressed on" clamp wasn't tight enough and allowing for some leaking. Anyway, was in bind as I had no hose clamps with me so we did an "emergency" repair with nylon tie-wraps, worked ok and to be honest I had forgotten about it until yesterday when the motor started acting like it was out of gas. I went back to switch tanks, I have two 6 gallon tanks on board, and noticed that the tank was still half full! I then checked the primer bulb, it was no longer "tight". I did not see any leakage. I held the bulb vertical, with the "to motor" end up and pumped it up tight again, the motor started and idled fine, I got to about 3/4 throttle and the same thing happened, pumped it up again and just eased into the boat landing.

    All of this to ask:

    1) is the primer bulb bad?
    2) is the "loose" connection at the bulb the problem?
    3) what else could it be?

    I have bought and am going to replace the "bad" clamps with regular hose clamps, if that doesn't work I will replace the primer bulb. If that doesn't work I will need y'alls advice!:D

    Let me know what you all think it might be - Thanks, HV

  2. #2
    Barnacle Bill's Avatar
    Barnacle Bill is offline Super Mod and 2014 Crappie.com Man of the Year * Crappie.com Supporter
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    That bad clamp could be the problem. While checking, look at the fuel line and especially the primer bulb. They must be soft and pliable with no cracks. Make sure the tank vent is clear. After you get that straight try it again. If it starts to act up again try pumping the primer bulb. If it acts like it wants to run better, rebuild the fuel pump. (pretty easy job). FYI, when you first pump up the primer bulb and before you start the motor, that part of the fuel line from the bulb to the motor s the only part under pressure. After you start the motor it is normal for the primer bulb to be soft (but not collapsed) as there is fuel running everything and nothing is now under pressure.
    Fair Winds and Following Seas

    Bill H. PTC USN Ret
    Chesapeake, Va


  3. #3
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    I think I would just break down and replace that whole fuel line. They tend to deteriorate from the inside out, much like a water heater hose on a car. When you start having problems with them, its almost too late to salvage any of it.

    If this doesn't solve your problem, then I would do as ISBN says, look at rebuilding the fuel pump and inspect the carbs for debris.
    Quit complaining about the color, just pull up your skirt and fish! -- snagged

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