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Thread: need help

  1. #11
    Cane Pole's Avatar
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    Quote Originally Posted by DockShootinJack View Post
    A blank hub and a Machine Shop with a wire EDM machine. They could cut the D shape in
    I am looking into this. I still have access to vo tech school. They still love me.
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    It did find some timing pulleys in 10mm D bore. A little lathe work and you could have a D bushing to press fit in your original hub once it was bored out. The pulleys came up under electric skateboard builds. I searched 10mm D pulley.
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    What I believe is that the aluminum hub is flexing under the torque. When I remove the set screws, It's like they are cross threaded. Something gets stretched out of shape. My theory.
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    Might think about drilling all the way thru the D shaft and into the housing on the other side ... then use a thru pin (thru pins can be found with a knurled section on one end to “grip” into the housing and not allow the pin to back out) ...

    Or use a spring pin (slotted spring steel pin makes tight fit) ...

    Just use the correct drill bit for the pin to be used ...

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    You guys techniques are past my skill set so I’ll be quiet and learn something. Hope you find something Tom.
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    Quote Originally Posted by Cane Pole View Post
    What I believe is that the aluminum hub is flexing under the torque. When I remove the set screws, It's like they are cross threaded. Something gets stretched out of shape. My theory.
    That D shaped shaft certainly has alot of mechanical advantage over that set screw protruding into that void unsupported
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  7. #17
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    Quote Originally Posted by rnvinc View Post
    Might think about drilling all the way thru the D shaft and into the housing on the other side ... then use a thru pin (thru pins can be found with a knurled section on one end to “grip” into the housing and not allow the pin to back out) ...

    Or use a spring pin (slotted spring steel pin makes tight fit) ...

    Just use the correct drill bit for the pin to be used ...

    Rickie
    I thought about this Rickie. The shaft is about 25mm L. My tabletop press is worn out and I would break the drill bit with my shaky hands. Age restrictions complicate things for me.

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